Hyundai Santa Cruz Owners & Service Manuals

Hyundai Santa Cruz: Engine Mechanical System / Specifications

- Specifications

DescriptionSpecificationsLimit
General
TypeIn-line, DOHC 
Number of cylinders4 
Bore88.5 mm (3.484 in.) 
Stroke101.5 mm (3.996 in.) 
Total displacement2497 cc (152.38 cu.in.) 
Compression ratio10.5 : 1 
Firing order1-3-4-2 
Valve timing
Intake valveOpens
(ATDC/BTDC)
BTDC 49° - ATDC 23° 
Closes (ABDC)ABDC 104° - ABDC 32° 
Exhaust valveOpens (BBDC)BBDC 73° - BBDC 23° 
Closes (BTDC) BTDC 2° - ATDC 48° 
Camshaft
Cam heightIntake39.50 mm (1.5551 in.) 
Exhaust38.00 mm (1.4961 in.) 
Journal outer diameterIntakeNO. 1 : 35.956 - 35.970 mm (1.41559 - 1.41614 in.)
NO. 2,3,4,5 : 23.954 - 23.970 mm(0.94307 - 0.94370 in.)
 
Exhaust 
Bearing oil clearanceIntakeNO. 1 : 0.037 - 0.065 mm (0.00146 - 0.00256 in.)
NO. 2,3,4,5 : 0.037 - 0.067 mm (0.00146 - 0.00264 in.)
Exhaust
End play0.09 - 0.23mm (0.00354 - 0.00091 in.)
Valve
Valve lengthIntake108.378 mm (4.2668 in.)108.228 mm (4.2609 in)
Exhaust119.875 mm (4.7195 in.)119.725 mm (4.7136 in)
Stem outer diameterIntake5.460 - 5.475 mm (0.2150 - 0.2156 in.) 
Exhaust5.453 - 5.465 mm (0.2147 - 0.2152 in.) 
Face angle45.25° - 45.75° 
Thickness of valve head (margin)Intake0.8 mm (0.315 in.) 
Exhaust0.8 mm (0.315 in.) 
Valve stem to valve guide clearanceIntake0.025 - 0.052 mm (0.0010 - 0.0020 in.)
Exhaust0.035 - 0.059 mm (0.0014 - 0.0023 in.)
Valve guide
LengthIntake46.8 - 47.2 mm (1.8425 - 1.8583 in.) 
Exhaust46.8 - 47.2 mm (1.8425 - 1.8583 in.) 
Inner diameterIntake5.500 - 5.512 mm (0.21654 - 0.21701 in.)
Exhaust5.500 - 5.512 mm (0.21654 - 0.21701 in.)
Valve seat
Width of seat contactIntake1.16 - 1.46 mm (0.0457 - 0.0575 in.) 
Exhaust1.65 - 1.95 mm (0.0650 - 0.0768 in.) 
Seat angleIntake44.75° - 45.10° 
Exhaust44.75° - 45.10° 
Valve spring
Free length52.51 mm (2.0673 in.) 
Load20.4 ± 1.0 kg / 39.0 mm (44.97 ± 2.2 lb / 1.3779 in.)
42.3 ± 2.1 kg / 29.0 mm (93.26 ± 4.63 lb / 1.0236 in.)
 
Out of squarenessLess than 1.5° (MAX) 
Valve spring (Exhaust)
Free length56.05 mm (2.2067 in.)
Load25.5 ± 1.2 kg / 39.0 mm (56.22 ± 2.65 lb / 1.3779 in.)
48.4 ± 2.1 kg / 29.0 mm (106.70 ± 4.63 lb / 1.0236 in.)
Out of squarenessLess than 1.5° (MAX)
Cylinder head
Flatness of gasket surfaceLess than 0.05 mm (0.0019 in.) for total area
Less than 0.02 mm (0.0007 in.) for a section of
100 mm (3.9370 in.)×100 mm (3.9370 in.)
 
Flatness of manifold mounting surfaceIntakeLess than 0.10 mm (0.0039 in.) 
ExhaustLess than 0.10 mm (0.0039 in.) 
Piston
Piston outer diameter88.450 - 88.480 mm (3.48228 - 3.48346 in.) 
Piston to cylinder clearance0.040 - 0.060 mm (0.00157 - 0.00236 in.) 
Ring groove widthNo. 1 ring1.235 - 1.250 mm (0.04862 - 0.04921 in.)
No. 2 ring1.230 - 1.250 mm (0.04843 - 0.04921 in.)
Oil ring2.010 - 2.025 mm (0.07913 - 0.07972 in.)
Piston ring
Side clearanceNo. 1 ring0.045 - 0.080 mm (0.00177 - 0.00315 in.)
No. 2 ring0.040 - 0.080 mm (0.00157 - 0.00315 in.)
Oil ring0.050 - 0.105 mm (0.0020 - 0.0041 in.)
End gapNo. 1 ring0.15 - 0.20 mm (0.0059 - 0.0079 in.)
No. 2 ring0.30 - 0.40 mm (0.0118 - 0.0157 in.)
Oil ring0.10 - 0.40 mm (0.0039 - 0.0157 in.)
Piston pin
Piston pin outer diameter21.997 - 22.000 mm (0.8660 - 0.8661 in.) 
Piston pin hole inner diameter22.003 - 22.007 mm (0.8663 - 0.8664 in.) 
Piston pin hole clearance0.003 - 0.010 mm (0.00012 - 0.00039 in.) 
Connecting rod small end hole inner diameter22.005 - 22.011 mm (0.8663 - 0.8666 in.) 
Piston pin-to-connecting rod bushing oil clearance0.005 - 0.014 mm (0.00020 - 0.00055 in.) 
Connecting rod
Connecting rod big end inner diameter51.000 - 51.018 mm (2.00787 - 2.00858 in.) 
Connecting rod bearing oil clearance0.032 - 0.050 mm (0.0013 - 0.0020 in.)
Side clearance0.10 - 0.25 mm (0.0039 - 0.0098 in.)
Crankshaft
Main journal outer diameter51.942 - 51.960 mm (2.04496 - 2.04567 in.) 
Pin journal outer diameter47.954 - 47.972 mm (1.88795 - 1.88866 in.) 
Main bearing oil clearanceNO. 1,2,4,5 : 0.022 - 0.040 mm (0.00086 - 0.00157 in.)
NO. 3 : 0.028 - 0.046 mm (0.00110 - 0.00181 in.)
End play0.100 - 0.280 mm (0.0039 - 1.0110 in.)
Cylinder block
Cylinder bore88.50 - 88.53 mm (3.4842 - 3.4854 in.)  
Flatness of gasket surfaceLess than 0.05 mm (0.0019 in.) for total area
Less than 0.02 mm (0.0007 in.) for a section of
100 mm (3.9370 in.)×100 mm (3.9370 in.)
 
Engine oil
Oil quantityTotal6.8 L (1.80 U.S.gal., 7.19 U.S.qt., 5.98 lmp.qt.)When replacing a short engine or block assembly
Oil pan5.5 L (1.45 U.S.gal., 5.81 U.S.qt., 4.84 lmp.qt.) 
Drain and refill5.8 L (1.53 U.S.gal., 6.13 U.S.qt., 5.10 lmp.qt.)Including oil filter
Oil gradeClassificationSAE 0W-30 API SN PLUS / SP or ILSAC GF-6
   
If oil of acceptable viscosity is not available, refer to "Lubrication System" for recommended SAE viscosity number
Refer to the "Lubrication System".

Oil pressure (at 1,000rpm)
90.22 kPa (0.92 kgf/cm², 13.09 psi) or above
Oil temperature (oil pan) : 110±2°C (230±35.6℉)

Cooling system

Cooling method
Forced circulation with water pump (Engine)
Forced circulation with electric water pump (water cooled intercooler)
 

Coolant quantity
Engine Coolant
8.6L (2.27 U.S.gal., 9.09 U.S.qt., 7.56 lmp.qt.)

Reservoir tank cap
High pressure valve opening pressure
122.6 - 152.0 kPa (1.25 - 1.55 kgf/cm², 17.78 - 22.05 psi)
 

Vacuum valve opening pressure
Less then 6.8 kPa (Lower 0.07 kgf/cm, 0.9863 psi)
 


Tightening Torques
ItemN.mkgf.mlb-ft
Engine mounting
Engine mounting bracket mounting bolts63.7 - 83.46.5 - 8.5 47.0 - 61.5
Engine mounting support bracket to engine mounting insulator mounting nut107.9 - 127.511.0 - 13.079.6 - 94.0
Engine mounting support bracket to engine mounting bolts107.9 - 127.511.0 - 13.079.6 - 94.0
Engine mounting support bracket to engine mounting nuts107.9 - 127.511.0 - 13.079.6 - 94.0
Transaxle mounting bracket bolt63.7 - 83.46.5 - 8.547.0 - 61.5
Trnasaxle mounting bracket nut 63.7 - 83.46.5 - 8.547.0 - 61.5
Trnasaxle mounting bracket to transaxle mounting support bracket fixing bolt107.9 - 127.511.0 - 13.079.6 - 94.0
Roll rod bracket to sub frame mounting bolt 49.0 - 63.75.0 - 6.5 36.2 - 47.0
Roll rod bracket to roll rod support bracket mounting bolt 107.9 - 127.511.0 - 13.079.6 - 94.0
Drive belt system
Drive belt tensioner bracket bolt39.2 - 44.14.0 - 4.528.9 - 32.5
Drive belt tensioner fixing bolt53.9 - 63.75.5 - 6.539.7 - 47.0
Crankshaft damper pulley fixing bolt[114.7 - 120.6] + [68 - 72°][11.7 - 12.3] + [68 - 72°][84.6 - 88.9] + [68 - 72°]
Drive belt tensioner pulley fixing bolt27.4 - 33.32.8 - 3.4 20.2 - 24.5
Timing system
Timing chain cover bolt (M6X25)9.8 - 11.81.0 - 1.27.2 - 8.7
Timing chain cover bolt (M8X28)18.6 - 22.51.9 - 2.313.7 - 16.6
Timing chain cover bolt (M10X30)39.2 - 44.14.0 - 4.528.9 - 32.5
Timing chain tensioner bolt9.8 - 11.81.0 - 1.27.2 - 8.7
Timing chain tensioner arm bolt9.8 - 11.81.0 - 1.27.2 - 8.7
Timing chain guide bolt9.8 - 11.81.0 - 1.27.2 - 8.7
Timing chain cam to cam guide bolt9.8 - 11.71.0 - 1.2 7.23 - 8.67
E-CVVT cover bolt[0.9 - 1.9] + [9.8 - 11.7][0.1 - 0.2] + [1.0 - 1.2] [0.72 - 1.44] + [1.0 - 1.2]
Variable force solenoid (VFS) valve bolts9.8 - 11.71.0 - 1.2 7.23 - 8.67
Cylinder head
Cylinder head cover bolt[3.9 - 5.9] + [7.8 - 9.8][0.4 - 0.6] + [0.8 - 1.0] [2.9 - 4.3] + [5.8 - 7.2]
Cam carrier bolt18.6 - 22.51.9 - 2.3 13.74 - 16.63
Intake E-CVVT bolt[32.3 - 36.3] + [43 - 47°][3.3 - 3.7] + [43 - 47°][23.9 - 26.8] + [43 - 47°]
Exhaust CVVT bolt[22.5 - 26.4] + [28 - 32°][2.3 - 2.7] + [28 - 32°][16.63 - 19.52] + [28 - 32°]
Camshaft bearing cap bolt (M6) (LH/RH)4.9 - 7.8 + [11.7 - 13.7][0.5 - 0.8] + [1.2 - 1.4]3.61 - 5.78 + [8.67 - 10.12]
Camshaft bearing cap bolt (M8)[9.8 - 11.7] + [18.6 - 22.5][1.0 - 1.2] + [1.9 - 2.3][7.23 - 8.67] + [13.74 - 16.63]
Cylinder head bolt[56.9 - 60.8] + [100 - 104°] + [100 - 104°][5.8 - 6.2] + [100 - 104°] + [100 - 104°][42.0 - 44.8] + [100 - 104°] + [100 - 104°]
Engine hanger bolt (Front/Rear)18.6 - 23.51.9 - 2.413.74 - 17.35
Cylinder block
Fly wheel bolt127.4 - 137.213.0 - 14.094.02 - 101.26
Lower crankcase mounting bolt29.4 - 33.33.0 - 3.421.7 - 24.6
Connecting rod bearing cap bolt[17.7 - 21.6] + [88 - 92°][1.8 - 2.2] + [88 - 92°][13.0 - 15.9] + [88 - 92°]
Main bearing cap bolt[27.5 - 31.4] + [150 - 155°][2.8 - 3.2] + [150 - 155°][20.3 - 23.1] + [150 - 155°]
Piston cooling oil jet bolt8.8 - 10.70.9 - 1.16.90 - 7.95
Crankshaft position sensor wheel bolt26.4 - 27.42.7 - 2.819.52 - 20.25
Lubrication system
Oil drain plug34.3 - 44.13.5 - 4.525.31 - 32.54
Oil filter drain bolt4.0 - 5.00.4 - 0.52.9 - 3.6
Oil cooler mounting bolt9.8 - 11.81.0 - 1.27.2 - 8.7
Oil filter cap25.0 - 30.02.6 - 3.118.7 - 22.4
Oil filter & cooler mounting bolt 19.6 - 23.52.0 - 2.414.46 - 17.35
Oil level gauge assembly bolt7.8 - 11.80.8 - 1.25.78 - 8.67
Oil cooler mounting bolt7.8 - 11.80.8 - 1.25.78 - 8.67
Oil pan bolt (M6)19.6 - 23.5 2.0 - 2.4 14.46 - 17.35
Oil pan bolt (M9)29.4 - 33.33.0 - 3.421.7 - 24.6
Balance shaft assembly bolt [24.5] + [60°][2.5] + [60°][18.1] + [60°]
Oil pump chain tensioner bolt9.8 - 11.71.0 - 1.27.23 - 8.67
Oil pump bolt19.6 - 23.52.0 - 2.4 14.46 - 17.35
Oil pump sprocket bolt19.6 - 26.42.0 - 2.7 14.46 - 19.52
Oil Pressure Control Solenoid Valve9.8 - 11.81.0 - 1.27.2 - 8.7
Cooling system
Engine reservoir tank mounting bolt7.8 - 11.80.8 - 1.25.78 - 8.67
Water pump pulley bolt7.8 - 9.80.8 - 1.05.8 - 7.2
Water pump bolt (M6)9.8 - 11.81.0 - 1.27.2 - 8.7
Water pump housing bolt (M8)18.6 - 23.51.9 - 2.413.7 - 17.4
Integrated thermal management module (ITM) mounting bolt & nut9.8 - 11.81.0 - 1.27.2 - 8.7
Water inlet fitting pipe bolt9.8 - 11.81.0 - 1.27.2 - 8.7
Intake and exhaust system
Breather hose and pipe bolt9.8 - 11.7 1.0 - 1.2 7.23 - 8.67
Air intake hose clamp bolt2.9 - 4.9 0.3 - 0.52.16 - 3.61
Air cleaner assembly7.8 - 9.80.8 - 1.05.8 - 7.2
Intake manifold bolt18.6 - 23.51.9 - 2.413.74 - 17.35
Intake manifold nut18.6 - 23.51.9 - 2.413.74 - 17.35
Intake manifold stay bolt18.6 - 23.51.9 - 2.413.74 - 17.35
Turbo charger & exhaust manifold nut49.0 - 53.95.0 - 5.536.2 - 39.8
Oil feed pipe eyebolt27.5 - 31.42.8 - 3.227.5 - 31.4
Oil feed pipe bolt (Cylinder block side)7.8 - 11.80.8 - 1.25.78 - 8.67
Oil drain pipe bolt&nut7.8 - 11.80.8 - 1.25.78 - 8.67
Turbo charger water feed/drain pipe eyebolt26.5 - 32.42.7 - 3.319.5 - 23.9
Turbo charger upper heat protector7.8 - 11.80.8 - 1.25.78 - 8.67
Turbo charger lower heat protector7.8 - 11.80.8 - 1.25.78 - 8.67
Warm up catalytic converter(WCC) V-clamp 13.7 - 16.71.4 - 1.710.1 - 12.3
WCC upper bracket nut (et nut (Cylinder block side)39.2 - 44.14.0 - 4.523.9 - 32.5
WCC upper bracket nut (WCC side)18.6 - 24.51.9 - 2.513.7 - 18.1
WCC stay bolt (Cylinder block side)39.2 - 44.14.0 - 4.528.9 - 32.5
WCC stay bolt (WCC side)18.6 - 24.51.9 - 2.513.7 - 18.1
Muffler nut39.2 - 58.84.0 - 6.0 28.9 - 43.4

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