Hyundai Santa Cruz Owners & Service Manuals

Hyundai Santa Cruz: Fuel Delivery System / Fuel Tank

- Removal

   

• Be careful not to damage the parts located under the vehicle (floor under cover, canister, fuel tank) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Release the residual pressure in fuel line.(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.Turn the ignition switch OFF and disconnect the battery (-) terminal.

3.Remove the rear seat assembly.(Refer to Body (Interior and Exterior) - "Rear Seat Assembly")

4.Remove the fuel pump service cover (A).

   

• When removing the fuel pump service cover, remove the 4 clips by rotating them clockwise as shown in the below illustration.

5.Disconnec the fuel tank pressure sensor (FTPS) connector (A).

6.Disconnect the fuel pump connector (B).

7.Disconnect the fuel feed tube quick connector (C).

8.Lift the vehicle.

9.Remove the propeller shaft assembly [4WD].(Refer to Driveshaft and Axle - "Propeller shaft Assembly")

10.Remove the center muffler assembly.(Reter to Engine Mechanical System - "Center Muffler")

11.Remove the floor under cover (A).

Tightening torque : 7.9 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

12.Disconnect the vent hose quick-connector (A).

13.Disconnect the vapor hose quick-connector (B).

14.Separate the fuel filler hose (A).

15.Disconnect the vent hose quick-connector (B).

16.Support the fuel tank with a jack (A).

   

• Insert the rubber block between the fuel tank and jack to prevent damage to the fuel tank.

17.Remove the fuel tank band (A) and then remove the fuel tank (B).

Tightening Torque :39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)

- Installation

1.Install in the reverse order of removal.

    Release Residual Pressure in Fuel Line
    - Release Residual Pressure in Fuel Line     • There may be some residual pressure even after "Release Residual Pressure in Fuel Line" work, so cover the hose connection with a ...

    Fuel Pump
    - Inspection [Fuel Pump] 1.Turn ignition switch OFF and disconnect the negative (-)battery cable. 2.Remove the fuel pump assembly. 3.Check motor operation by fuel pump connector (A) connectin ...

    Other information:

    Hyundai Santa Cruz 2021-2025 Owners Manual: Resetting the sunroof
    In some circumstances resetting the sunroof operation may need to be performed. Some instances where resetting the sunroof may be required include: When the 12-volt battery is either disconnected or discharged When the sunroof fuse is replaced If the sunroof one-touch AUTO OPEN/ CLOSE o ...

    Hyundai Santa Cruz (NX4A OB) 2021-2025 Service Manual: Specifications
    - Specifications Tightening Torques ItemsN.mKgf.mlb-ft Transfer assembly mounting bolts60.8 - 65.76.2 - 6.744.8 - 48.5 4WD ECM mounting nuts9.8 - 11.81.0 - 1.27.2 - 8.7 Coupling assembly mounting bolts56.9 - 64.75.8 - 6.642.0 - 47.7 Propeller shaft mounting bolts49.0 - 68.65.0 - 7.036.2 - 5 ...

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